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RynCSP · Early access

Find scale-up failures in the lab, not the plant.

RynCSP reads your past scale-ups, shows which steps of a new catalyst recipe are likely to fail, and writes the plant sheet with the fixes built in.

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Six recipe steps checked against past jobs. Add base and Filter and wash are high risk, Age and Bake are medium, Dry and Press pellets are low. Three lab tests and three customer questions come first.
New recipe · Copper catalyst · Example
Add baseHighSurface area low in 5 of 6 past jobs in this tank
AgeMediumDraining takes 40 min. 2 of 6 jobs affected
Filter and washHighSodium over spec on the first batch in 3 of 6
DryLowNo problems in 9 past jobs
BakeMediumLost surface area in 3 of 7. Cause not yet clear
Press pelletsLowNo problems in 9 past jobs
Lab tests to run first: 3 · Questions for the customer: 3

Same recipe. Different catalyst.

A recipe that works in a 1 L beaker meets a tank that adds slower, heats unevenly and filters for days. Most teams find out which step matters when a full plant batch fails. Then they fix one thing and run again.

Lab: 1 L beaker, 5 minute addition, pH stays in band, surface area 62, pass. Plant: Tank R-2, 95 minute addition, pH swings 6.6 to 7.4, surface area 45, fail. Spec is 60 or more.

LAB · 1 L beaker

Addition time

5 min

pH stays 6.9 to 7.1

Surface area · Example

62

Pass

PLANT · Tank R-2

Addition time

95 min

pH swings 6.6 to 7.4

Surface area · Example

45

Fail
Same recipe. The plant adds slower and mixes unevenly.Spec 60 or more · Target band: pH 7.0 ± 0.2 · Example

Five steps before your first plant batch.

Reads your records. Batch sheets, test reports, deviation reports and notebooks, including handwritten scans. Every value keeps a link to the page it came from.

Batch sheet · scan · Example

C-2317 Tank R-2 Na2CO3 start 10:05 end 11:40 pH 6.8-7.3 63°C

Test report C-2317

Surface area 48, spec 60 or more, Fail

Deviation DR-114

Fix tried: add both solutions together

  • Start10:05read
  • End11:40read
  • Addition time95 mincalculated
  • pH6.8 to 7.3read
  • Temperature63 °Cread

After each plant batch, results go back in. The next recipe starts with more.

Every plant rerun costs weeks.

Most scale-up time goes into plant batches that miss spec. RynCSP moves that learning into the lab, so the first plant batch has the best chance of being the last.

Lab and desk workPlant batchIf needed
Today
Fail
Fail
Pass
About 20 weeks
With RynCSP
Pass
If needed
About 9 to 11 weeks
Weeks
0246810121416182022
Example project. Illustrative, not a measured result.

Built around the ways scale-ups fail.

Catalyst misses spec

  • Wrong makeup · metal content or ratio off
  • Leftover impurities · sodium, chloride, sulfur
  • Wrong crystal form · the solid formed differently
  • Surface too small · mixing or baking cut surface area
  • Metal in the wrong place · piled at the pellet's outer skin
  • Metal particles clumped · overheated during activation
  • Too weak · pellets crush or turn to dust
  • Wrong size or density · pellets or powder off spec
  • Unsafe to ship · heats up in air
  • Passes tests, performs worse · low activity in the customer's test
  • Batches differ · some pass, some fail

Plant run goes wrong

  • Slow filtering or washing
  • Sticking and clogging
  • Heat or fumes
  • Material lost
  • Contamination
  • Waste over limits

Anything that doesn't fit gets reviewed. If it repeats, it becomes a new type.

Every line shows where it came from.

Tested on this recipeFrom past jobsCustomer recipeGeneral rule, needs review

If a record doesn't say, the field stays blank. Nothing reaches the plant until your R&D lead signs off.

Bring one finished job.

Send the batch sheets, test reports and deviation notes from one past scale-up. We'll show you what RynCSP would have caught before the first plant batch.